In the beginning of March I attended the 2017 Fabricators and Manufacturers Association Conference in New Orleans. This is a great annual opportunity to meet with other people in the industry and discuss current conditions and upcoming challenges for fabricators and manufacturers. I attended a number of round-table discussions from various fabrication machine builders and fabricators who updated us on the following:

Data and sensors - Laser cutting and forming machines are collecting all types of data that can be used for decision making and to improve the processes, maintenance decisions, costing, and availability of equipment. This raises questions about how to determine what data is important and how to incorporate that into various kinds of ERP software.

Remote service - Remotely servicing machinery is becoming more common in the industry. For this to work, the machine user performs maintenance while wearing a digital camera that is connected to a service person from the company that built that machine tool. Connected by this camera, they work together to analyze and perform troubleshooting of machine issues, saving the cost of travel and improving response. In this way downtime can be reduced and efficiency improved.

Robotics - Robotics are being implemented in various ways for machine builders in order to address labor needs and efficiencies. There are robots being used to load tools into press brakes while the operator is bringing his material to the machine. As a result, some fabricators are reducing setups from an average of 40 minutes to 6 minutes on repeat parts.

Shawn Dubravac, the conference’s keynote speaker, gave a presentation on Digital Destiny. Shawn walked us through some history of technology and talked about how technology becomes wasted as it becomes cheap and abundant. Three things are coming together in the present day that change how we will live in the future. These are:

  • Digitization
  • Connection
  • Sensorization

These things enable monitors to affect what data we collect and how we use it. Some examples of current products that are utilizing these three types of technology concurrently are baby monitors, Amazon Alexa (which controls various technologies in your home) and the Fitbit, a device people wear to monitor the various activities they do throughout the day.

Technologically as a society, we are approaching the point of massive customization of products. The micro customization of these items will allow for increasing personalization of what customers need and want. We are using voice recognition to use our devices, and eventually our behaviors will build profiles that enable our devices to know what we want and automatically produce or perform our patterned requests.

The next phase in this type of technological development will be adding sensors that will collect data and enable the creation of a three-dimensional space that will change how our young people learn and live. This has enormous implications for every aspect of our lives: economic, social, and personal. We certainly live in interesting times.

 

--Bob Buist

D+M Metal Products’ Bob Buist will be attending the Fabricators & Manufacturers Association Intl.® (FMA) annual meeting in New Orleans on March 8-10, 2017.

This year taking the opportunity to talk with other people in the industry will be especially helpful because the rapidly changing political landscape will have ramifications for the economy and for fabricating and manufacturing in ways we may not already anticipate. FMA’s economic analyst Dr. Chris Kuehl will be sharing his thoughts on what we may expect. Other topics of interest we can look forward to include: the latest in equipment technology and automation, lean principles, employee recruitment and engagement, and how changing technology will affect business in the coming months and years.  

Anyone in the fabricating and manufacturing industry attending, feel free to say hello to Bob while at the conference or to contact him via the website beforehand so we can make connecting in New Orleans possible.

In 1981 D+M purchased its first CNC turret press, since that time we’ve continued to add and update our turret press capacity.  Recently we added a new LVD V30 turret press to replace one of our aging Pega machines.  The increase in sheet size and speed improves our capacity without increasing the floor space required. 

At the same time we purchased a new LVD PPEC 7-axis press brake that replaces another aged out press brake.  The improvement in speed, multi axis gaging and quality also increases our ability and capacity in our press area.  By continuing to invest in new and updated equipment we are able to improve our quality and effectiveness to meet our customers’ requirements.

If you have specific questions concerning punching or forming technology at D+M please contact us at 616-784-0601 or via email This email address is being protected from spambots. You need JavaScript enabled to view it. or visit our website at www.dmmetalproducts.com

D+M METAL PRODUCTS ADDS CAPACITY WITH LINCOLN SYSTEM 10 ROBOTIC WELDING CELL

For over 30 years, one of D+M Metal Products strengths has been its welding department.  Since the first robotic welder purchased in 1984 our expertise in robotic welding has grown.   D+M’s robotic welding personnel are well equipped to weld stainless, aluminum and carbon steel for your specific application.  Every year we look to provide additional capacity, reliability and increased value for our customers.  As part of that commitment D+M has recently purchased a fourth robotic weld cell.  This Lincoln System 10 robotic weld cell investment adds capacity and improved throughput because of the cell configuration.  If you have specific questions concerning the robotic welding technology at D+M please contact us at 616-784-0601 or via email This email address is being protected from spambots. You need JavaScript enabled to view it. or visit our website at www.dmmetalproducts.com

D+M METAL PRODUCTS CONTINUES INVESTMENT IN LASER TECHNOLOGY

A critical part of D+M Metal Products long term strategy is to continue to upgrade and replace their equipment to provide additional capacity, reliability and increased value for their customers.  As part of that commitment D+M has recently purchased a new Amada Gemini laser.  This laser investment replaces the first laser that was purchased in 1992.  It is an updated version of their other Amada laser that was purchased in 2002.  The new laser has 1” carbon steel capacity and has a 5’ x 10’ table.  This machine will allow D+M to produce about 50% more product than the laser it replaced.  If you have specific questions concerning laser technology at D+M please contact us at 616-784-0601 or via email This email address is being protected from spambots. You need JavaScript enabled to view it. or visit our website at www.dmmetalproducts.com